The in-line electrical resistance weld (ERW) tube inspection system is a turnkey solution that uses phased array technology integrated into a fully automated testing system to meet stringent inspection requirements. Key benefits include:
Automatically tracks the heat-affected zone (HAZ)
Visualize the profile of welds in real time
Minimize your dependency on operator skill with automatic calibration
Detect defects at production speed with calibration check
Reduce the risk of equipment damage with a pipe window detector
Designed to be an easy-to-use solution for helping ensure the quality of ERW tubes post welding, annealing, and sizing, the system includes:
Dedicated project management
Instruments, probes, and mechanical equipment
Water management system
Software
Commissioning, training, and after-sales support
ERW
Profile and Track Welds while Detecting Flaws
A cylindrical phased array (PA) probe is located on each side of the tube’s weld to inspect in both clockwise and counterclockwise directions. To track welds and create a weld profile, a cylindrical PA probe located on the weld fires at zero degrees. Scarfing is automatically monitored, and the weld is profiled to create a side view for fast analysis.
Wide coverage of the heat-affected zone (HAZ)
Continuously monitor the weld profile and HAZ to perform analysis without waiting for the pipe to be cut
Constant amplitude detection within the entire inspection area, even with mechanical movement
Novel water wedge enables many degrees of freedom to accommodate pipe movement and provide excellent coupling